Single girder overhead crane is a lifting equipment that is horizontally mounted above workshops, warehouses and material yards for lifting materials. Its two ends are located on tall concrete columns or metal brackets, and its shape is like a bridge. It runs longitudinally along the tracks laid on the elevated platforms on both sides, which can make full use of the space under the bridge to lift materials without being hindered by ground equipment. It is the most widely used and largest type of lifting machinery. Single girder overhead cranes are usually equipped with CD1 or MD1 wire rope electric hoists, and the lifting mechanism can be single-speed or double-speed. It has the advantages of compact appearance, light weight, low wheel pressure, stable running speed, and easy installation and maintenance. It is suitable for maintenance operations, material handling and other places such as warehouses, workshops, power stations, etc.
Capacity( Ton) | 1 | 2 | 3 | 5 | 10 | 16 | 20 | 32 |
Span(m) | 5-28.5 | |||||||
Lifting Height(m) | 6、9、12、18、24、30 | |||||||
Working Duty | A3 | |||||||
Control way | Pendant Control or Remote Control | |||||||
Power Source | 220V/380V 50HZ 3Phase or customized | |||||||
Wheel Diameter(mm) | 37-70 | |||||||
Electric Hoist Lifting and Travelling Mechanism | ||||||||
Electric Hoist Model | CD 1 Single Speed, MD 1 Double Speed | |||||||
Lifting Speed (m/min) | Single | 8 | ||||||
Double | 0.8/8 | |||||||
Traveling Speed(m/min) | 20 or 30 | |||||||
Crane Traveling Mechanism | ||||||||
Motor Power(KW) | 0.8*2 1.5*2 |
Main Structural Components
Bridge Girder: The primary horizontal beam (I-beam or box-shaped) that spans the workspace and supports the trolley and hoist.
End Trucks (End Carriages): Wheel-mounted structures at both ends of the girder, enabling the crane to move along the runway rails.
Wheels: Steel or polyurethane wheels that ride on the runway rails.
Bumpers/Buffers: Shock-absorbing pads to prevent damage during collisions.
Hoisting and Trolley System
Hoist: The lifting mechanism (electric or manual) with a motor, drum, and wire rope or chain.
Trolley: A unit that moves laterally along the girder, carrying the hoist.
Types: Underhung (runs on the girder’s lower flange) or top-running (rides on rails atop the girder).
Hook Block: Assembly connecting the hoist to the load (includes hook, sheaves, and pulley).
Runway, Drive and Motion Systems
Runway Rails: Fixed tracks (typically I-beams) mounted on the building structure for crane movement.
Runway Beams: Structural supports holding the runway rails, often attached to columns or walls.
Bridge Drive Mechanism: Motor(s) and gearboxes powering the end truck wheels for longitudinal movement.
Trolley Drive: Motor and gears to move the trolley along the girder.
Brakes: Electromagnetic or mechanical brakes to halt crane, trolley, or hoist motion.
Electrical and Control Systems
Control Pendant/Remote: Operator interface (pendant station or wireless remote) for directing crane movements.
Festoon System/Cable Reels: Manages power and control cables along the crane’s path.
Motors: Separate motors for bridge travel, trolley travel, and hoisting.
Limit Switches: Automatically stop the crane/trolley at predetermined travel limits.